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Helical Gear Boxes

Helical Gear Boxes

Product Category :    Gearboxes

Supplier                :    Venus Engineers

Key Features of Helical Gear Boxes

  • Gears and pinions: The gears are generated with highest Accuracy on hobbing machine. The material for the pinion and Gear wheel are made of hard wearing special steel of graded strength to meet the individual load conditions. The selection of module, foot profile, and material is made in conformity with speeds, ration, and load conditions to give maximum tooth contact and overlap, thus ensuring most favourable meshing and soundless running.
  • Shafts: Shafts having pinions cut integral are of heat treated alloy steel bars or alloy steel forging. All other shafts are of heat-treated carbon steel and are finished to high precision tolerance by grinding.
  • Bearings: Anti-friction bearings of ample size are used throughout to ensure long service life. The use of antifriction bearings ensures high efficiency, correct centre distance and proper shaft alignment. Shaft extensions are fitted with high quality seals to prevent oil leakage and dust entry.


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Product Profile of Helical Gear Boxes

Venus Engineers offers Helical Gear Boxes. Venus Engineers is ISO 9001 certified that supplies material handling and lifting equipments. The Helical Gear Boxes are specially designed with rigid, robust, torsion resistant housing in high grade cast iron to dampen vibration and resist the heat maximum capacity produced in most modern foundry in house. Housing in cast steel or fabricated steel be can be supplied if required.

Key Features of Helical Gear Boxes
  • Gears and pinions: The gears are generated with highest Accuracy on hobbing machine. The material for the pinion and Gear wheel are made of hard wearing special steel of graded strength to meet the individual load conditions. The selection of module, foot profile, and material is made in conformity with speeds, ration, and load conditions to give maximum tooth contact and overlap, thus ensuring most favourable meshing and soundless running.
  • Shafts: Shafts having pinions cut integral are of heat treated alloy steel bars or alloy steel forging. All other shafts are of heat-treated carbon steel and are finished to high precision tolerance by grinding.
  • Bearings: Anti-friction bearings of ample size are used throughout to ensure long service life. The use of antifriction bearings ensures high efficiency, correct centre distance and proper shaft alignment. Shaft extensions are fitted with high quality seals to prevent oil leakage and dust entry.
  • Lubrication: For Normal speeds, splash lubrication is provided by gears dipping in oil. The oil level indicator located in the housing is to ensure a proper amount of lubricant in the housing.
  • Cooling: The heat generated within the gear units is dissipated by a sufficiently large surfaced area of the housing for higher capacities additional cooling is provided by fans, cooling inside lower housing depending on heat dissipation requirement based on power to be transmitted and ambient temperature.
  • Non Standard ratio
  • Housing in Cost Steel or fabricated steel
  • Reinforced bearings for external loads
  • Special Seals
  • Shaft extension input/output
  • Fan Cooling or Cooling Coil
  • Integral tooth male clutch with output shaft
  • Gears and pinion should have in spur as well as Helical
Product Specification of Helical Gear Boxes
  • Center Distance:Horizontally Single Stage: 100 to 400 mm
    Horizontally Double Stage: 250 to 1000 mm
    Horizontally Tripple Stage: 400 to 1250 mm
    Vertically Tripple Stage: 250 to 600 mm
  • Reduction Ratio:Horizontally Single Stage: 1.83:1 to 8:1
    Horizontally Double Stage: 8.23:1 to 48.57:1
    Horizontally Tripple Stage: 31.5:1 to 160:1
    Vertically Tripple Stage: 14.85:1 to 33.4:1
  • Efficiency:Horizontally Single Stage: 98%
    Horizontally Double Stage: 96%
    Horizontally Tripple Stage: 94%
    Vertically Tripple Stage: 93%
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